Single-component injection moulding

Using this process, we manufacture technically sophisticated products with a maximum unit weight of 6,4 kg – at the moment on machines with clamping forces of up to 2.400 t.

Complex production facilities permit for example the fully automatic insertion and the moulding of metal parts.

State-of-the-art machinery and a high degree of automation guarantee our competitive advantage.

 

 

Two-component injection moulding

Products composed of two different materials are manufactured in one process step. The two materials conjoin either in a material- or form-locking way.

The process focuses on the material combination hard/soft with sealing and/or tolerance-balancing function.

 

 

TFI process - Thermoplastic foam injection

Take advantage of the benefits this technology offers on its own or in combination with other solutions:

  • Less tension and warpage
  • Higher dimensional stability
  • Reduced weight
  • Shorter cycle time
  • Reduced clamping force


This makes it possible to produce extremely high-quality plastic parts.

  • Physical foaming
  • Chemical foaming

 

 

PUR foam sealing process

In addition to the two-component technology, GEALAN uses the PUR foam sealing process - also for tolerance- and impermeability-balancing operations.

This technology involves the application of a two-component polyurethane in a second process step.

 

 

Welding technologies

The process of welding plastic parts is important for the production of components and component assemblies. GEALAN has many years of experience in using various welding processes, e.g. vibration welding, spin welding, heated tool welding, ultrasonic welding, hot gas welding and laser welding.

 

 

Production of component assemblies

Meeting the increasing customer requirements, GEALAN assumes responsibility for component assemblies and components.

As development partner, we do not only feel responsible for plastic-compatible shapes - but we also turn special attention to assembly-compatible and appropriate design.

Component assemblies are manufactured in our production facilities: GEALAN Formteile, GEALAN Czech and GEALAN HungaryPlast